Jambonettes, a.k.a. Ham Grenades

This week I got a little practice trimming up some ham pieces that were left over from my last culatelli.  I had frozen the pieces that would have been i fiocci, and I decided to cure them in the French way, instead, the small pieces of jambon di noix.  I had ordered a meat netting cone from MeatProcessing.com, and a roll of #14 netting.  The cone is 3.4 inches in diameter, and the maximum diameter of a roll of #14 netting is 3.5 inches.  On Saturday, I got to work with my mise:

Mise en place

The only ingredients here other than the meat is salt (Sea Salt from Spain), and black pepper.  The first step was to cut the meat pieces into relatively even squat shapes, and to tie them with twine before adding the netting.  The meat had already been salted overnight, with just enough salt to stick to the sides of the meat.

Tied with butcher string on four sides, with ends secured

The next step is to roll the meat in cracked black pepper, both for seasoning, and to keep bugs away.  I find that cleanup is easier if I line my tabletop with some cling film, as shown below.

Pepper, for rolling on meat

Once there is some pepper stuck to the meat, as shown below, it’s time to prep the netting cone.

Net on cone

I cut a piece of netting that was at least three times the length of one of the pieces of meat. I put the removable tip on the cylinder, and then loaded the net on, as you would load a casing on a stuffer. After all of the netting was on the tube, I removed the tip, as shown below.

Top removed, ready for netting.

At this point, I put the ham, knotted string side down, into the tube toward the net end, and pulled the ham through, allowing the netting to attach around the ham as it moved through the tube. I trimmed the end with scissors.

Applying the netting.

At this point, I repeated the process with the other ham pieces, and then weighed them to record their pre-drying weights. I used blue painter’s tape and a Sharpie. Not exactly pretty, but effective.

Weighed and labeled

The next step was the cold smoking of these little jambonettes. Now it’s pretty obvious why they got called Ham Grenades. I think these three will be pretty small after drying, but they will be a perfect first course for a dinner, I think, or possibly a nice gift for a picnic.

Into the Smoker

These were cold smoked (175 degrees F) for about 4 or 5 hours (along with some bacon), with maple wood chips. After they were removed from the smoker, they went straight to the downstairs curing chamber. In about four weeks, these should lose 25-30% of their weight, and firm up.

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Second Curing Chamber

As my experience curing meats increases, and my desire to cure more stuff after Grrls Meat Camp, I have been working on a way to increase my curing space, yet not invest too much money/time in the construction.  I’m also game to share what is working and what isn’t with my meat friends (and of course, my other readers), who might be thinking about creating a similar environment.

After my experiments with the wine fridge,  I had two major goals for the new chamber (besides not breaking the bank):  More capacity, and better airflow.

A few weeks back (actually before Meat Camp), I was having my normal Saturday morning chat with B, the cheesemonger, I noticed the baker’s pan rack we were standing next to, and its zippered clear cover.   A-ha!  The clear cover would allow me to visually inspect the contents, yet keep the meat protected from dust.  The zippered sides would allow me to alter the humidity level, I thought.

After the miracle of Google and the WEBstaurant store, I discovered that a similar setup could appear at my home for about half the cost of  another wine fridge.  So I bought it, and a clear plastic cover.  I assembled it in my scary old house basement, which is naturally cool, and more humid than my living room.  (think 7 feet of clearance, walls that were dug out, not poured in concrete, and are not exactly straight- the house is over 200 years old)

 

Baking rack turned curing chamber

I used an old refrigerator shelf as the hanging rack for the top level, and bought some S hooks, and hung some of my items.

A second level for hanging more stuff

I have added a second level, using a replacement grill rack.  This may not be strong enough, but I do have another refrigerator rack if it is not.

Not the winds of Camont, but it will circulate the air….

I have added a fan to the bottom of the rack. This one was replaced by a ceiling fan in another part of the house, so there was no cost outlay for this.

The last thing to purchase was another temperature/humidity controller. One trip to Ace Hardware and $28 later, here we are:

And the chamber’s environment is…. pretty great!

Given that we wanted to have about 70% humidity, and about 55 degrees F/13 degrees C, I’m feeling pretty good about the fact that the current setting is as shown above.   (In case it’s not obvious, I live in SE Minnesota, and the cellar will get a little warmer in the summer, but not as warm as it might get where you are)  I will have to monitor the temperature as spring goes on, to determine how many months this will be usable for.

 

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Back from Grrls Meat Camp, and raring to go

After the amazing weekend that was Grrls Meat Camp in Napoleon, KY, I am back, and raring to go with what I’ve learned.  Thanks so much to Kate Hill and Kari Underly, and to all the grrls whom I hope I’ll continue to learn from.  Another reason why Facebook can be a valuable tool.

Due to airplane luggage logistical restrictions, I only brought home two ventriche, some saussison seche, and two of the jambon di noix, which I’m going to call jambonettes.

Transport Device, courtesy of bp station

This little cooler from the bp gas station was my transport device, along with some ice from the hotel.  Worked fine, really.  A little salt in the ice, and the ice was still mostly solid when I got home.

I weighed my little jambonettes before hanging them in the curing fridge (in kg), and added blue painters tape labels, until I could get around to smoking them this weekend.

New additions to the chamber (with the colored linen/elastic netting) Notice the little saussison seche in the back, by themselves behind the culatelli

This morning, I got out the smoker, and prepped it for cold smoking the ventriche (the long pork belly rolls) and the jambonettes (the little netted pieces of ham), both of which had spent some time in salt, and then were netted and tied.  The jambonettes were rolled in black pepper, too.  These are going to be cold smoked for a few hours, and then hung again to dry cure.

Smokin-it smoker, with fresh foil, ready to load up

Since this smoker is a bit more air tight than Kate Hill’s setup at Camont, I won’t be smoking these for 12 hours. I expect that three or four will probably be enough to give subtle smoke flavor to these.  I’m still learning what the appropriate wood/time ratio is for this, so I’m going to be pretty conservative on this.  So far, I’ve tended to go too heavy on the wood.

My hickory stick for this smoke- small!

As you can see, this is a pretty small piece of wood, but I’ve cold smoked fish four times in this smoker with a piece only half again as big as this piece.

 

So, wood goes into the smoker box…

Then I put in the cold smoke plate, to keep any heat from the smoker box away from the meat. This shows the linen/hemp strings on the ventriches

After the smoke plate went in, I put the meat on racks.  It might be better to have them hanging down, but space doesn’t allow, so they are on the racks.  As this is cold smoking, I don’t expect the meat to change shape much, given they won’t be in the smoker that long.

Here are the rolled pork bellies. Note the stray peppercorn. These have really only been cured with salt, though a few peppercorns got on them in the bag.

Here are the rolled pork bellies (ventriche).  I plan to roll them in more cracked black pepper after the smoking, before re-hanging.

The good white mold in only a week!

Here is one of the little jambonettes, which was rolled in pepper when it was netted.  Note that it already has some of the good white mold from my curing chamber, after only 6 days.    I put the two of these onto the top rack in the smoker, and closed it up.

I’m starting this at 155 F, but will push it up to 185 F.

So while this is smoking, it’s off to other food projects.  More to follow.

 

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Cold Smoking in the Winter

2103_ColdSmokePlateInPlaceAfter last night’s smoke of ribs and pork hocks (which had plenty of smoke, but needed more time to cook after 4 hours, so they went into the oven on low), this morning I am prepping for the first cold smoke.    This time I only put one piece of wood in the firebox, as I don’t want the quantity of smoke I got last time.  The picture above is with the cold smoke plate in position.

Here’s what I’m smoking this time:

2013_RicottaConLattea bowl of ricotta con latte, and

2013_ScallopsOnFishRackSMa few sea scallops, which are frozen, and going in that way, so as to keep them cold.  I’m just going for some smoke flavor, as I plan to cook them when I take them out.  We’ll see how it works.

2013_ColdInsuranceSMAnd just to make sure things stay cold, I’m throwing in this pan of ice under the scallops.  So, here we go.  I set the smoker at about 150 F, and we’re off.

Given that it’s 19 degrees F outside this morning, I think keeping everything cold will not be too tough.  Fingers crossed.  Now on to make the stuff to go with the smoked items…

 

 

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Happy Smoking New Year!

2103_ControlAndVentHoleSMToday was the first day I had time to take my new Smokin-It Model #3 out of it’s box.  Thanks for the Christmas money, Susan and John!  Here’s what I bought!  It was about 9 degrees F this morning when I was using the box cutters, but as soon as I saw all this stainless steel, I got really excited.  (A friend on the Salt Cured Pig group surely would have said something about wood, but I’m not configured that way).  Excited enough to stand in a 9 degree garage and just grin while looking this over.

After a short XC ski and a trip to the meat market, it was about 30 degrees when I took these pictures, as I prepared for the initial seasoning smoke.

2013_InsideTheBoxSMThis shot gives you the best view of how ingeniously designed this thing is…. no gaskets or seals on the door, just a flush stainless steel to stainless steel join with easy open bars.  See those hooks on the side panels?  Those are what you put the rack holders on, so you can put the rack holders AND the racks in the dishwasher!  Absolutely fabulous.  The metal bar around the heating element is what holds the fire box in place.  Keep looking… notice the heavy duty casters? and the TWO drain holes to the drip pan (one in the body of the smoker, and one in the lip, so anything that drips against the door goes in the drip pan, too….  I told you I was excited. I am my father’s daughter.  I share his love of cooking stuff with fire and smoke, and his love for beautiful tools.  I don’t remember if Dad had this thing I’ve got for stainless steel, but I’m pretty sure he’d like it.

2013_FireBoxInPlaceSMAfter adding a few wood chunks to the fire box, I put it in place, to get ready for the seasoning smoke.  I plugged in the cord via extension to an outlet in the garage, closed the door, and let it go for about 3 hours.  When I came out and opened the door and removed the fire box (using potholders) here’s what it looked like.2013_SeasonSmokeSM

And here’s what the door looks like.

2013_SeasonDoorSMSeasoning done, it was time to get this loaded up with the first round of MEAT.  I dumped what little ash there was, and then went on with the prep.

2013_DrainHolesSMFirst, I lined the bottom with foil, making sure to poke a hole where the drain hole is.  Then I covered the lid of the firebox, and reloaded it with some more wood chunks. (These are hickory)

2013_FueledSMThen, it was time to put in the racking system, and, of course, the meat.   (I plan to cold smoke some cheese tomorrow, but it’s hot smoking tonight)  I put a basic rub on two slabs of pork ribs,

2013_FirstRubSMand then put a rack full of pork hocks in, unseasoned.  See how hefty these racks are? 2013_HocksSMSo, I loaded it all in, turned the control knob to 225, and now we wait…..

 

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Choir Stole Pattern Creation

In response to some recent inquiries, I am currently working on the Choir Stole pattern, so that it would be a PDF, and printable.  I’m sorry that I was not able to do this in the time frame to fill the recent requests, but I’m finally doing it.

As this is my first time trying to generate a printable pattern for non-personal use, I can say that patterns are worth paying for.  This is a bit of a process.  Given some of the great tutorials and patterns that are available on blogs for inexpensive amounts, I dare say that I have some work to do to make this as good as some that I’ve bought.

I want to thank vegbee of little print designs  for the blog post where she laid the process out beautifully.  I’ve got as far as the initial scanning of my pattern parts… we’ll see how long it takes to get this completed.

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Festa di Salumi – Lamb Prosciutto with Garlic

I’ve said before that I’m lucky to know Cindy Wolf and Kelly O’Neill of Sheep Improvement, who raise terrific lamb, grass-fed beef, and big furry guard dogs.  They sell their lamb and beef at farmer’s markets around southeast Minnesota and in the Twin Cities.  I love lamb, and it’s great to get such good stuff from such great local people.

When perusing the recipes in Salumi, I was immediately drawn to the recipe for Lamb Prosciutto with Garlic.  After a few emails with Matt Wright of  the Wrightfood blog, I got myself a couple of lamb legs from Cindy.  Matt Wright’s experience was that the skinless lamb legs tend to get pretty hard and dry on the outside, much like my previous experiences with bresaola, so I decided that I would use the same laminated “bladder” casings from Butcher and Packer that I used for the culatello for my lamb.

Here’s what I started with:

  • 1 boneless leg of lamb, 1.88kg
  • 1 boneless leg of lamb, 1.48kg
  • 2 boxes Morton’s Kosher Salt
  • 9 cloves of garlic, chopped
  • approximately 1/2 cup black peppercorns, roasted

Here’s one of the two legs, before I did anything to it.

A little chopping of garlic,  a little toasting of peppercorns…..

At this point, it was time to rub the meat with the garlic and pepper, then pack them in salt.  Given the relatively small size of these lamb legs (compared to the hams I’d been working with previously),  I was able to pack them in salt in 1-gallon zipper bags.  I used a box (3 pounds) of Morton’s Kosher Salt for each bag.

I put these on a sheet pan, then put another sheet pan on top, and put it in the Back Fridge, and put 10 lbs. of weights on the top sheet pan. (I used two 5-lb. weight plates, which I got used at Play It Again Sports)  The legs sat in the fridge for almost a week.

Here’s what they looked like after I rinsed and dried them, and removed the elastic netting bags.  The weight has compacted them, making them into flatter ovals.  At this point, I started soaking the laminated casings in warm water, and got out my butcher twine, needles, and scissors.

I followed basically the same process as I did with the culatelli, but the meat was already drier, and thus not so slippery.  The fact that these were smaller than the culatelli made the tying process easier, too.

At this point, I weighed each of the legs again.

The first leg, originally 1.88kg, was now 1.695kg.  The one pictured above started at 1.48kg, and was now 1.32kg.  I hung the two of them in my curing chamber (which is averaging about 75% humidity) on November 4th.

The recipe in Salumi says that these will be done when they have lost 30% of their weight.  The big question now is whether that’s 30% of the original weight, or 30% of the after salt weight?  Either way, it’s more waiting.

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a little sewing: culatello step 2

My regular readers know that I have been known to do a little sewing from time to time, and my current sewing student knows I know how to do a few stitches by hand.  This morning, I got out two of my new needles.

As you can see, trussing needles are just a little bit larger than your average sharps or betweens, which are often used for hand quilting.  Yes, these two larger needles come from Allied Kenco, and are used in the kitchen or butcher shop.  Today’s exercise was not in quilting or hemming, but of sewing ham into casings, and prepping them to hang for several to many months in the curing chamber.

I soaked the laminated casings (I got them from Butcher & Packer), which are large and bulbous in shape, in warm water for about 30 minutes while I rinsed and dried the hams, after taking them out of their plastic bags, removing the salt and the accumulated liquid that has come out of the meat.

The first step was to cut the casing open on one side, almost to the bottom of the bulbous end, and then put the ham into it.  Then, with my trusty new needle and butchers twine (I wonder if Aurifil would make this size…. 00?), I sewed the ham into the casing, doing my best to get all the air pockets out.

(I apologize for the bad lighting in the pictures… sun streaming into the kitchen is a lovely thing, though not necessarily convenient in process photos.)  This was my first try, with one of the two hams.  This sewing process is not as easy as you might think, given that the thing is a bit slippery, and the large needle doesn’t always allow for the most nimble maneuvers.

With that done, the next step was to tie some loops of twine around the ham, so that I could make a net-like structure around the casing, to evenly distribute the weight for when the ham is hanging.

With this done, the next step was to make the “net”,  with another large piece of twine,  looping around the supports, working from bottom to top.  This takes more string than you think, and a fair bit of time.  I put some Italian pop songs on the iPod while I was working at this.  While your choice of tunes may vary, I enjoy singing along in Italian while I do this. (Will this make the culatello more authentic?  Doubtful, but I’m hoping the spirit is in the right place.)  Once again, practice makes better- I did a much better job on the second one that I did.

Again, keeping the twine taut, more air gets forced out through the top of the casing, allowing me to tighten it.

The final step was to make a hanging loop, record the weight, and put them into the curing chamber.   I’m pleased with the results at this point.  The sewing and tying is a pretty satisfying process.  But you knew I like sewing.

 

To get the humidity up, I have two bread pans with a salt and water slurry in them.   I expect I’ll be checking the humidity a lot for the next couple days, to see how it goes.  Now for the curing magic.  I am expecting these to lose about 30% of their weight before they’re ready.  If I can keep the conditions right, these beauties may be ready in anywhere from 4 to 36 months.  So, back to being patient.  I’ll get on that right away.

 

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the Salumi adventure begins – culatello step 1

I had anxiously awaited the arrival of my copy of Ruhlman and Polcyn’s latest book, Salumi.  As I have been dreaming of dry curing my own prosciutto, the idea of getting the word from my “mentors” in charcuterie for best practices at home was a thrill.  After getting lovely Red Wattle pigs from Pork and Plants, I’ve started the process.

Since our local meat lockers don’t have the facility to butcher with the skin on, and the fact that my curing space is somewhat limited, I have decided to take three hams and cure culatello and fiocco from the major muscles, using the laminated “bladders” and fibrous casings, to keep the meat from drying out too quickly.

Here’s where I started:

The pigs were processed at Burt’s Meats in Eyota, MN.  This was the first time I’ve worked with the people at Burt’s, and they were a bit surprised at my non-traditional cutting order, but were interested in what I was going to do with the stuff.  I think I need to take them some guanciale, so that they will better understand what I am doing with jowls.   But back to the hams.

First, I needed to separate the two major muscles.  American butchery standard cuts are a bit different from those used in Ruhlman and Polcyn’s Salumi for this particular part of the pig, but I knew that on my first attempt with Burt’s Meats, it would be unlikely that I’d be able to get as specific as they do in the book.  (I’m hoping now that I’ve worked with them once, I could get more specific next time)  The result is that the shank ends of these boned out hams are a bit shorter than they are in the pictures from Salumi, making the hams a bit lighter weight.  Given my curing space constraints, that’s not a huge problem for my first attempt.

First, I recorded the weight of the total ham, and dried the meat, to get it ready to separate into the two main muscle groups.

Here we are looking at the top part of the ham (shank end is toward the top of the picture).  The white triangle of fat in the lower center of the shot is about where the ball joint of the leg bone was, I think.  The right side of the ham is what will become the culatello, and the left flap is essentially what will be the fiocco.

I basically ran my knife down the edge of the fat line that separated the two major sections.  This ham, of the three that I portioned this way, had the most obvious line of separation.

Here (above) is what will be the fiocco, the small piece cut away from the larger ham.

Here (below) is what will be the culatello.

After cutting the pieces apart, I tied them up with twine as best as I could into compact packages, as shown below, with one of the culatelli.

Then, it was time to weigh and record the pre-salt weights of the pieces, and then cover them with as much Trapani sea salt that would stick to them, and get them into some large plastic bags to cure, and determine how many days they should spend on the salt in the Back Fridge.  Luckily, this turned out to be as many days til the weekend, given that the small amount of salt gives you a little more leeway than something completely packed in salt.

Given that I had three boned out hams, I’ve now got three each of fiocci and culatelli.  The next steps will be the preparations for the drying process.  I’m excited to actually be dry curing these at home.

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We’re Smoking Bacon Here

In the course of fall here in southeast Minnesota, it becomes necessary to cure bacon, in preparation for winter gift giving.  It is for altruistic reasons that I spend a Saturday lighting fires, and putting wet fruit wood chips on said fires for the appropriate level of smoke.  That, and the fact that it’s fun.  Yes, I do get considerable mileage out of drive by gifts of home cured bacon, and from the now annual bacon holiday cards.  So, last weekend, I put portions of pork belly and salts and Maine maple syrup  into zipper bags, and allowed them to cure in the Back Fridge.

I can’t see how this could go wrong….

So, what did I do this morning?  Get the smoker, beer (wood chips must always be soaked in beer, correct?), matches, charcoal, and wood chips out into the driveway.  Note the two options for fire starting. Always good to have backup.

A new definition of beer and chips

Here is my less than Girl Scout fire starting method… I don’t have any trees in the yard that produce lovely dry tinder, especially given the gallons of rain that have fallen on the yard this week.  I used a charcoal chimney.  And, of course, real wood lump charcoal (none of those nasty laminate by-products in your wood smoke here).  I’m assuming that the liberal slant of the newspapers burnt in starting the charcoal (soy ink) won’t offend my more libertarian bacon recipients, but if you’d like off the list, I’ll understand.  Blame my husband the Political Science professor.  Right.

Once the fire’s going, it’s time to get the rinsed and dried pork bellies, put them on foil pans, and arrange them in the smoker.  Here’s a “before” shot, as the smoke is just getting started.

Then the process is as follows:  Keep fire lit, keep smoke moving through the smoker, wait.   More to follow.  Gotta go check my fire.

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